Product Description

Thermo-hydraulic Sector Compression Fittings Male Threaded Coupling for the Conveyance of Fluids at High Pressures
 

Product Description

IRRIPLAST PP compression fittings line has been designed for the conveyance of fluids at high pressures, for water conveyance, for potable water distribution and applications in the thermo-hydraulic sector. This product line is accordance with the most severe international standards in terms of mechanical properties and alimentary compatibilities.

Part	Material
Body(A)	Heterophasic block polypropylene co-polymer(PP-B) of exceptional mechanical properties even at high temperature.
Blocking bush(D)	Polypropylene
Nut(B)	Polypropylene with dye master of high stability to UV rays andsolidity to heat( S grade according to standard DIN54004)
Clinching ring(C)	Polyacetal resin(POM)with high mechanical resistance And hardness
O Ring gasket(E)	Special elastomeric acrylonitrile rubber(EPDM) for alimentary use

Description	Code	SIZE	Weight (g/pc)	pcs/ carton
Female thread coupling	A1003	20*1/2	31	600
		20*3/4	32	560
		20*1	37	460
		25*1/2	47	375
		25*3/4	49	360
		25*1	53	330
		32*1/2	76	240
		32*3/4	77	220
		32*1	79	210
		32*11/4″	86	192
		40*1	109	192
		40*11/4	112	130
		40*11/2″	125	120
		50*1″	185	80
		50*11/4	193	80
		50*11/2″	200	80
		50*2″	206	80
		63*11/4	294	48
		63*11/2	304	48
		63*2	305	42
		75*2″	481	27
		75*21/2″	496	24
		75*3″	560	24
		90*21/2″	720	14
		90*3″	775	14
		90*4″	848	14
		110*3″	1254	8
		110*4″	1264	8

 

FEATURES

1. Light weight, easy to load and unload
2. Good chemicals and drugs resistance
3. Small resistance to fluidity
4. Strong mechanical strength
5. Good electrical insulation
6. Water quality unaffected
7. Simple installation

APPLICATION

1. Structure Engineering
2. Water supply system
3. for Agriculture Irrigation

 

Main Products

View more products,you can click products keywords…

PPR Pipe	PPR Fitting
PP Union Ball Valve	PP Compression Fitting
Clamp Saddle	Solenoid Valve
Sprinkler	PVC Ball Valves

Company Profile

OTHER DETAIL SERVICES FOR YOU
1.Any inquiries will be replied within 24 hours.
2.Professional manufacturer.
3.OEM is available.
4.High quality, standard designs,reasonable&competitive price,fast lead time.
5.Faster delivery: Sample will be prepared in 2-3 days.
6.Shipping: We have strong cooperation with DHL,TNT,UPS,MSK,China Shipping,etc.

FAQ

1.What is your MOQ?
Our MOQ is usually 5 CTNS for size from 20-50mm.

2.What is your delievery time?
The time of delievery is around 30-45days.

3.What is your payment terms?
We accept 30% T/T in advance,70% before shipment .or 100% L/C.

4.What is the shipping port?
We ship the goods to HangZhou or ZheJiang port.

5.What is the address of your company?
Our company is located in the HangZhou, HangZhou ZHangZhoug Province,China.You are welcomed to visit our factory.

6.How about the samples?
we could send you the samples for free, and you need to pay the courier fee.
If there are too much samples, then you also need to undertake the sample fee.

Noise and Vibration Issues with Fluid Couplings

Fluid couplings are generally designed to operate smoothly and quietly, but certain factors may lead to noise or vibration issues in some cases:

• Imbalanced Components: If the components of the fluid coupling, such as the impeller and runner, are not balanced properly, it can result in vibrations during operation. Regular maintenance and balancing can help mitigate this issue.
• High Operating Speeds: At high speeds, fluid couplings can generate more noise and vibration due to increased fluid turbulence. Using damping techniques or selecting appropriate coupling types can help reduce these effects.
• Fluid Level: Incorrect fluid levels in the coupling can lead to inadequate lubrication and cause noise during operation. Regularly checking and maintaining the fluid level can prevent such problems.
• Misalignment: Misalignment between the driving and driven shafts can result in increased noise and vibration. Proper alignment during installation is essential to avoid this issue.
• Fluid Characteristics: The choice of fluid can also impact noise and vibration levels. Using fluids with appropriate viscosity and lubricating properties can help achieve smoother and quieter operation.
• Aging or Contaminated Fluids: Over time, the fluid in the coupling may degrade or become contaminated, leading to increased friction and noise. Regular fluid replacement and maintenance can prevent this problem.

Addressing noise and vibration issues with fluid couplings involves proper installation, regular maintenance, and using high-quality components and fluids. Consulting with manufacturers or experts can help identify and resolve any specific noise or vibration concerns in the power transmission system.

Real-World Case Studies: Improved Performance with Fluid Couplings

Fluid couplings have been widely adopted in various industries, and numerous real-world case studies demonstrate their positive impact on performance and efficiency. Here are a few examples:

Case Study 1: Mining Conveyor System

In a large mining operation, a conveyor system used to transport heavy loads of ore experienced frequent starts and stops due to fluctuating material supply. The abrupt starting and stopping led to significant wear and tear on the conveyor components, causing frequent breakdowns and maintenance downtime.

After installing fluid couplings at critical points in the conveyor system, the soft start and stop capability of the fluid couplings significantly reduced the mechanical stress during operation. This led to a smoother material flow, reduced conveyor wear, and extended equipment life. Additionally, the fluid couplings’ overload protection feature prevented damage to the conveyor during peak loads, ensuring uninterrupted production.

Case Study 2: Marine Propulsion System

In a marine vessel equipped with traditional direct drive systems, the crew faced challenges in maneuvering the ship efficiently. The fixed propeller arrangement made it challenging to control the vessel’s speed and direction accurately, leading to increased fuel consumption and decreased maneuverability.

By retrofitting the vessel’s propulsion system with fluid couplings, the ship’s performance improved significantly. The fluid couplings allowed for flexible and smooth speed control, enabling precise maneuvering and reduced fuel consumption. The ability to adjust the load on the propeller enhanced the vessel’s overall efficiency, resulting in reduced operating costs and improved environmental sustainability.

Case Study 3: Industrial Pumping Station

In an industrial pumping station, the constant starting and stopping of the pumps caused water hammer and pressure surges within the pipeline network. The sudden hydraulic shocks led to pipe bursts, valve failures, and increased energy consumption.

After implementing fluid couplings in the pump drive systems, the pumps could be softly started and stopped. The fluid couplings’ torque control capabilities ensured a gradual increase in pump speed, eliminating water hammer and pressure surges. As a result, the pumping station’s reliability improved, maintenance costs decreased, and the energy consumption reduced due to smoother pump operations.

These case studies demonstrate the positive effects of using fluid couplings in various applications. They highlight how fluid couplings contribute to improved performance, reduced mechanical stress, enhanced control, and cost savings in industrial machinery and systems.

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Principle of Hydrodynamic Fluid Coupling

A hydrodynamic fluid coupling operates on the principle of hydrokinetics, utilizing hydraulic fluid to transmit power between an engine or prime mover and a driven load. The key components of a fluid coupling are the impeller, the turbine, and the housing filled with hydraulic fluid.

Here’s how the principle works:

1. Impeller: The impeller is connected to the engine’s crankshaft and is responsible for driving the hydraulic fluid. As the impeller rotates, it creates a flow of fluid within the housing.
2. Fluid Flow: The rotational motion of the impeller causes the fluid to move radially outward, towards the housing walls. This generates a high-velocity fluid flow in the housing.
3. Turbine: The turbine is connected to the driven load, such as a transmission or machinery input shaft. As the fluid flows onto the blades of the turbine, it causes the turbine to rotate.
4. Power Transmission: The kinetic energy of the high-velocity fluid is transferred to the turbine, resulting in the rotation of the driven load. The power transmission is achieved purely through the hydrodynamic effect of the fluid flow.
5. Slip: In a fluid coupling, there is always a slight difference in speed (slip) between the impeller and the turbine. This slip is necessary to allow the fluid to accelerate from rest to the speed of the turbine. As a result, the output speed of the driven load is always slightly less than the input speed from the engine.

Hydrodynamic fluid couplings provide several advantages, such as smooth power transmission, overload protection, and torsional vibration dampening. However, they do not provide torque multiplication like torque converters do, making them more suitable for applications where precise speed matching is required.

editor by CX 2023-09-07